Infrared billets inspection
IR System for thermographic crack detection uses inductive heating of steel billets under inspection – DIO 4000.
IR method skin effect
- Automated IR System for thermographic crack detection uses inductive heating of steel billets under inspection
- Cracks disturbs a current flaw and generate changes in a temperature profile in a crack area
- Changes of temperature are visualized using infrared cameras
DIO 4000 IR system
- STARMANS developed already before 6 years its 1. generation of IR system DIO 4000 for surface testing of round and sguare hot-rolled steel billets.
- In the present time is available already the 2. generation of IR system DIO 4000, which is more advanced.
- Satisfied customers use the DIO 4000 system in continuous shifts already for 5 years
DIO 4000 IR features
- Round and square steel billets, tubes with hot-rolled surface
- Diameter: 70 – 300 mm
- Edge length: 45 – 140 mm
- Material: alloy steel, special steels
- Surface: rolled, without descaled, mechanical demage, free of oil and grease
- Straightness: 4 mm / m max.
- Defects: 0,2 mm – … in longitudinal and transversal orientation
- Changeover time: 0 min., 1 coil for all sizes
DIO 4000 IR system
- HF Generator
- HF Coil
- IR Cameras
- Signal processing cabinet
- Operation desk with SW and Evaluation
- Mechanical frame
- Wetting unit
- Marking device
DIO 4000 IR SYSTEM HF Coil
DIO 4000 IR SYSTEM IR Cameras
DIO 4000 IR SYSTEM – Visualization
DIO 4000 IR SYSTEM Mechanical frame
DIO 4000 IR SYSTEM Wetting unit
DIO 4000 IR SYSTEM Marking device
DIO 4000 IR SYSTEM Main advantages
- Quality innovative system saving production costs
- Proved technology by customers
- Very affordable price
- Two years quarantee
- No changeover time
- Easy maintenance
- Cheap spare parts
- Easy user-friendly operation software
- Customized amendments